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Sigma Mixer


Double Z Blade Sigma Mixer

This Sigma Mixer machine has a double 'U' shaped container welded together inside which rotates 2 (two) 'Z' type sigma blades in opposite directions of each other sigma mixer blade. The clearances between the walls and the container are kept to a minimum for optimum efficiency in kneading and mixing. The shafts of the sigma blades are fitted in bearing blocks which are each provided with roller bearings, steel glands/teflon rubber seals for smooth and leakless operations. The kneader is mounted on a sturdy base frame fabricated out of ISMC sections and are free from vibrations. For cooling and heating jackets are provided. the machine also called Z BLADE MIXER

Z-blade mixers are used in a number of food and commercial adhesive applications. Ingredients are blended until the consistency is correct. The ingredient is then tipped out of the mixer and forwarded to the next step in the process.

These types of machines are available in M.S. And S.S. construction. The kneader can be tilted by means of a mechanical system or manually and for bigger models beyond 250 Kgs we provided hydraulic tilting.

Hydraulic tilting system is provided with complete power pack, electric motor, pressure valves, pipes, fittings, cylinders and hoses which makes the tilting mechanism quick, easy and simple to operate.


Features of Sigma Mixer Machine

  • Working capacity of up to 2000 liters and custom models available
  • Choice of stationary or tilting units for loading and unloading to suit your production needs; bottom valve discharge units also available.
  • Mono-screw extruder models available.
  • Jacketed trough design for heating or cooling.
  • Independent blade arm drive with differential rotating speeds and adjustable ratio.
  • Two sigma shaped blades fitted horizontally in each trough of the bowl.
  • Vacuum or pressure designs as per requirements.
  • The complete mixer is mounted on steel fabricated stand of suitable strength to withstand the vibration and give noise free performance.
  • Explosion-proof constructions available on demand.
  • 5 Step pulley for heavy load bearing capacity.
  • Vacuum generation system can be offered on demand.
  • Available in Stainless Steel 316, Stainless Steel 304 and Mild Steel materials.
  • Stainless Steel polish to matt & mirror finish as per customer's requirements.
  • Mild Steel finish with one coat of red oxide and two coats of epoxy paint.
  • Discharge option of hand wheel operated (manual) or hydraulic operated (automatic) offered.
  • Mineral wool insulation with cladding on jacket.
  • Tangential designed 'Z' blades offered for uniform mixing.
  • PTFE made shaft sealing provided for food grade compatibility.
  • Minimum gap between trough inner shell & blades remove possibility of sticking product.

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Application of Sigma Mixer Machine

Sigma blade mixer have different applications span over various industries. Be it Chemical, Dyes, Paints, Polymers, Polyester Putties, Plastics, Pharmaceuticals, Food products etc. Sigma Mixer satisfy various applications of stiff paste mixing. Below are the most usage applications:

Food Industry: Processing of finely milled wheat flour, bechamel sauce, chocolate, bubble gum, biscuit doughs, sugar paste, Bakery Dough, Chewing gum, Compunded Hing, Asafoetida, Sugar pastes, Biscuit dough

Paint and Solvent Industry: Kneading of polyester putty, glass putty, adhesives, sealants, Fiberglass resin doughs, Polyester Compounds, Flush Colors, Brake lining compounds, Resins, Adhesives

Rubber Industy: Mixing of rubber solution & silicon rubber, Stiff pastes, Silicon Rubbers, Viscous rubber solutions, Sealing compounds, Butyl rubber

FMCG Products: Blending of Liquid Soap, Liquid Detergent, Soap Noodles, Soap & Detergent, Ceramics,

Miscellaneous Applications: Printing ink, Dispersion of iron compounds, ceramic powders, Crayon and pencil lead, Gaskets and gland packings, Grinding wheel preparations, Hot-Melts, Inks and pigment products, Marzipan,, Mastics, Metal powders, Moulding preparations, Pencil erasers, Pharmaceuticals, Plastics, Putties, Refractories, Magnetic Tape Coatings, Ceramics, Carbon Black, Carbon pastes, PVC coatings, Rubber Compounds, Fiber Glass, Grease, Lead Storage Battery, Zirconium Crucibles dough sigma mixer, Solid propellants

Technical Specification of Z Blade Mixing Machine

Model Capacity – Litres Motor (H.P.)
Working Capacity approx. Gross Capacity approx. General Heavy Duty
ASM – 50 50 Liters 80 Liters 5 H.P. 7.5 H.P.
ASM – 75 75 Liters 110 Liters 7.5 H.P. 10 H.P.
ASM – 100 100 Liters 150 Liters 10 H.P. 15 H.P.
ASM – 150 150 Liters 200 Liters 15 H.P. 20 H.P.
ASM – 200 200 Liters 300 Liters 20 H.P. 25 H.P.
ASM – 400 400 Liters 550 Liters 30 H.P. 40 H.P.
ASM – 500 500 Liters 750 Liters 40 H.P. 50 H.P.
ASM – 750 750 Liters 1150 Liters 50 H.P. 60 H.P.
ASM – 1000 1000 Liters 1500 Liters 60 H.P. 70 H.P.
ASM – 1500 1500 Liters 2100 Liters 75 H.P. 80 H.P.
ASM – 2000 2000 Liters 2600 Liters 80 H.P. 90 H.P.
ASM – 3000 3000 Liters 3800 Liters 100 H.P. 120 H.P.

* Power voltage can be adjusted as per customer's domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.